Professional Summary:
Highly accomplished and meticulous Metallurgical Engineer with vast knowledge of all types of metal and their industrial features. Adept at adjusting work pace to fulfill changing customer needs and expectations. Strong trainer and mentor for industrial junior staff.
Core Qualifications:
1. Outstanding metallurgical processing plant design and operation experience.
2. Superior grasp of metal and metallurgical refinement processes.
3. Excellent knowledge of metal diffusion and heat transfer qualities.
4. High ability to calculate basic material strength.
5. Strong skills in chemical metallurgy performance.
6. Exceptional ability to transfer project work to manufacturing from laboratory environment.
7. Sound ability to foster and sustain professional and productive relations with co-workers.
8. Good written and oral communication skills.
*)Perform Project Technical Feasibility Analysis.
*)Highlight challenges and associated risks.
*)Perform project cost feasibility analysis.
*)Vendor/supplier dealing for quotation and development purpose (import & local).
*)Identify potential areas for cost saving.
*)Inquires customer for project related information through email or verbal communication.
*)Planning of all development activities from project design to realization phase Study parts/assemblies’ drawings, standards and specifications to clearly identify project scope and highlight responsibilities of all stake-holders.
*)Monitor project development activities and make sure milestones are achieved.
*)In case of any unexpected delays communicate revised plan to all stake-holders.
*)Generate project reports and present them before management.
*)Technical and administrative troubleshooting of all stake-holders queries and problems.
*)Keep record all project related documents.
*)Over All responsibility of Aluminum recycling plant.
*)Plan activities and strategies for plant production and operation to achieve monthly and yearly production targets.
*)Worked on different types of Aluminum Scrap melting in FRIB (Furnace Rotary Inclined bath).
*)Ensures the production of Aluminum ingots as per grade requirement.
*)Identifies process bottlenecks and devises solutions to resolve them.
*)Recommends changes or upgrades to equipment, work methods, or other aspects of the process to improve efficiency and utilization of resources including labor, energy and raw materials.
*)Assists Operations Manager in improving a system of production control, standard operating procedures, safety, quality control and training.
*)Supports production with engineered solutions for process, safety, and equipment related issues.
*)Demonstrate effective team facilitation skills to engage teams and deliver results on time.
Production / TMT supervisor
*) Set TMT parameters, and control quenching process.
*) Check the Raw Material cutting, length and Charging according to the schedule rolling.
*) Supervise the cutting length of steels bars at Finish Yard as per customer requirement.
*) Maintains work flow by monitoring steps of the process; implementing cost reductions; facilitating corrections to malfunctions within process control points.
*)Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; monitoring progress; revising schedules; resolving problems; reporting results of the processing flow on shift production summaries.
*)Maintains quality service by establishing and enforcing organization standards.
*)Ensures operation of equipment by calling for repairs; evaluating new equipment and technique.
*)Over all responsibility of Lead Recycling Plant.
*)Assist Production Manager in planning, managing and executing production operations.
*)Monitor associate performance on daily/weekly basis & develop a system to apprise them of their performance & behavior.
*)Ensure quality standards are met in all stages of production.
*)Ensure proper implementation of 5S activities.
*)Ensure safety measures and procedures are followed to reduce unexpected incidents and hazards.
*)Managing availability of various outfits and machines and ensure timely maintenance to minimize or avoid uncertain breakdown in plant.
*)Manage the production of Lead ingots are as per grade requirement i.e. Antimonial Lead & Refined Lead.
QA/QC Engineer.
*)Calculating weight of rolling product & control it under the tolerance limit.
*)Mechanical Testing of rolled product.
*) Checking of Extreme & Deformed Bar to control it under the tolerance limit.
*)Sampling of product (Extreme & Deformed Bars) with the color mark from yard.
*)Tensile test of product (Extreme & Deformed Bars) under the (American standards ASTM-615-Fe-500) & (British standards BS-4449)
*)Bend test of product (Extreme & Deformed Bars) under the (American standards ASTM-615 – Fe-500) & (British standards BS-4449)
*)Maintain the data of daily production, hourly collected weight sample, , deformation sheets of deformed ,& Extreme Bar according to standards.
*)Check chemical composition of raw material
*)TMT Operate Set Pinch Roll & Water Flow as per Sizes